2nd Gen T/E Upgrade Guide

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For 1995, Mitsubishi and Eagle redesigned their successful Eclipse and Talon, and concentrated on more aerodynamic bodywork and enhanced midrange punch for this 2G (second-generation) car.  A smaller, faster responding (but more limited) Garrett turbocharger was employed, along with smaller intake ports, manifold and throttle body.  Meanwhile, the airflow meter design from the 3000GT was added, along with a better-flowing, cast-steel exhaust manifold.

While purists will argue that some of these changes seriously hampered the car's HP capacity when upgraded, we have developed components that have allowed our customers to achieve 11 second quarter mile, very streetable cars with engines that are otherwise completely stock from the throttle body to the oil pan!

Like the 89-94 (1G) models, the stock engine is capable of double the stock HP if provided with the correct components to enhance its airflow.  The keys to successful upgrades are still:

1. Complementary, well matched changes that work well together.

2. Adding the correct fuel system improvements to accompany the airflow increases that are achieved by upgrade parts.

1. Start with a K&N Filter Airbox Replacement.  This unit will allow mega airflow for minimal investment, and is all the air filter you will ever need.  Replacing the bulky, restrictive stock airbox with this quality filter also enables additional room for the intercooler pipe upgrades that come later. 

 

2. Next is an exhaust system.  Our 3" Stainless Steel Cat Back systems provide excellent performance, looks, and sound, and are immune to rust-through.  You will have enough flow for the future, too, as these units can readily support 500 HP!

 

3. Intercooler pipe and blow-off (compressor bypass) upgrades come next.  The stock blow-off will not allow boost pressure increases, so it's gotta go!  We replace it with either a GReddy Type S, or a stock valve from the 1G car.  Bolt the new valve to our Stage I Intercooler Pipe Upgrade, or replace all of the intercooler pipes / hoses with our Stage I/II pipe set (also available separately).

 

4. A boost controller will allow higher HP with the stock turbo.  Be sure to replace that blow-off valve first!  We use the GReddy Profec B controller, and have found it to be the best value in terms of consistency and features, and we have tested them all!  Manual boost controllers are available from other vendors, but we do not sell them as the lower price is offset by their inconsistency and need for frequent re-adjustment due to weather changes.

 

5. Along with the Boost Controller, we recommend a Boost Gauge and Windshield Pillar Mounting Pod.  The stock boost gauge in your car is primarily there to entertain you, and is not accurate enough to depend upon when modifying the car for higher power levels.  Our Autometer 30 PSI boost gauge is accurate, also shows vacuum, and installs easily with the pillar-mounting pod we supply.

 

6. A Fuel Pump Upgrade is next.  The pumps we offer are bulletproof dependable, and install in place of the stock pump.  These pumps will support up to 425 HP.

 

7. The stock turbo is limited to about 270 HP maximum, a mere 60 HP more than stock!  If your future needs will not exceed about 350 HP, use our basic Mitsubishi 16G upgrade with installation kit.  Since your car came stock with a Garrett T-25 turbo, the installation kit is required to install the basic Mitsubishi 16G: it contains all of the required components to install the turbo, such as gaskets, seals, oil lines, etc.

 

8. You say you want more than 350 HP?  No problem: choose our Super 16G upgrade.  This exciting new design will allow up to 400 HP, and can be easily converted later to Super 20G specs for up to 500 HP!

 

9. With the bigger turbo, further improvements can be seen in upgrades to the downpipe and catalytic converter.  Our original Eliminator Downpipe works great with stock turbos and basic 16G upgrades, and prevents you from needing to port out the restrictive stock O2 housing by replacing it.  If you are keeping the stock O2 housing, or using our Super 16G or Super 20G upgrade, choose our Eliminator Jr.  Both of these excellent units can be combined with our 3" MaxFlow catalytic converter.  The 3" Max Flow also interchanges with our Off-Road Pipe for easy switching back and forth for competition and street use (Off-Road pipes not legal for street use in any state).

 

10.  No matter which turbo you choose, you will also need to port your exhaust manifold to accommodate the larger unit.  If your manifold is cracked internally (many are), our CNC Ported Cast Steel Manifolds are the way to go.  This already-ported part will also make your turbo installation easier.
   
11.   Still need more?  No problem!  The next move is to upgrade the fuel system again.  Add our 625CC injectors and an Apexi Digital Super AFC.  Not only will this provide the fuel flow you need to safely support the HP you crave, it is also an affordable way to push that pesky factory fuel cut to higher boost pressure numbers.

 

12.   And if you just need to go for it, the Super 20G Turbo Upgrade is the last word in modern Mitsubishi bolt-on performance.  This is the first-ever 20G for DSM that does not require an expensive External Wastegate system.The above guide is the most effective approach to quality high performance we have achieved in years of testing with street / strip driven Diamond Stars.  While complete, it is intended as an overview.  If you are attempting to make a 400+ HP machine, be sure to consult with one of our salespeople for advice about the finer points of bringing it all together!

 


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*Some products listed are legal for sale or use in CA only for racing vehicles which may never be driven on a public highway.

 

205 Beaver
Yorkville, IL 60560
(630)553-6830
sales@turbosystem.com 

 

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